Yamaha XS750 Restification


3-2 Overlander (Kerker) Headers

I realized that in order to mount the hard bags I needed to find a 3-2 system that would allow them to mount. 

The original 3-2 Standard system cost $800, in 1979, and has long been out of production and unavailable from Yamaha. 

I wanted to try something different anyway. 

The best exhaust system ever made for the triple by the aftermarket was the Kerker 3-2-1, according to the enthusiast community. 

It was unique for a couple of reasons.

The Kerker featured a split center pipe reminiscent of the old Triumph/BSA 750cc triple center pipe. 

It also featured an unusual configuration by blending the three pipes into two, then finally into a single one on the right side. 

Evidently, Kerker did their homework, because this system produced the best performance the triple ever delivered with a non-racing exhaust system. 

The power band was widened and the torque and horse power were measurably increased. 

I wondered if a 3-2 system utilizing a split center pipe would deliver a similar increase in performance and allow for the use of dual mufflers that I wanted.

I canvassed many of the stainless steel exhaust system fabricators in North America. 

After they heard my plans and saw my drawings I never heard back from any of them. 

When I made my pitch to Barry Bligh at Overlander in OZ (Australia) he was not only receptive, but he was enthusiastic about the project. 

Barry and I began several weeks of email communications before his first attempt at fabrication of the 3-2 arrived for testing. 

It was damn close. 

I photographed the problem areas and added extensive descriptions and returned it to him for tweaking.

When I got them back the second time they were so close that I decided to use them as is. 

They still had a little too much up angle and had to be bent some to fit properly.

  Original Kerker 3-2-1 system

Overlander (Kerker) 3-2 

  Overlander 3-2 headers installed

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