Yamaha XS750 Restification


3-2 Overlander (Kerker) Headers

I realized that in order to mount the hard bags I needed to find a 3-2 system that would allow them to mount.  The original 3-2 Standard system cost $800 in 1979 and has long been out of production and unavailable from Yamaha.  I wanted to try something different anyway.  The best exhaust system ever made for the triple by the aftermarket was the Kerker 3-2-1.  It was unique for a couple of reasons.

The Kerker featured a split center pipe reminiscent of the old Triumph/BSA 750cc triple center pipe.  It also featured an unusual configuration by blending the three pipes into two then finally into a single one on the right side.  Evidently Kerker did their homework because this system produced the best performance the triple ever delivered with a non-racing exhaust system.  The power band was widened and the torque and horse power were measurably increased.  I wondered if a 3-2 system utilizing a split center pipe would deliver a similar increase in performance and allow for the use of dual mufflers that I wanted.

I canvassed many of the stainless steel exhaust system fabricators in North America.  After they heard my plans and saw my drawings I never heard back from any of them.  When I made my pitch to Barry Bligh at Overlander in OZ (Australia) he was not only receptive, but he was enthusiastic about the project.  Barry and I began several weeks of email communications before his first attempt at fabrication of the 3-2 arrived for testing.  It was damn close.  I photographed the problem areas and added extensive descriptions and returned it to him for tweaking.

When I got them back the second time they were so close that I decided to use them as is.  They still had a little too much up angle and had to be bent some to fit properly.

  Original Kerker 3-2-1 system

Overlander (Kerker) 3-2 

  Overlander 3-2 installed

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